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Iberdrola says falling Suzlon Energy turbine blades were one-time accident 

Credit:  By Natalie Obiko Pearson, Bloomberg, www.bloomberg.com 18 May 2011 ~~

Iberdrola SA (IBE), the world’s biggest renewable energy producer, has found that falling blades from a Suzlon Energy Ltd. (SUEL) generator at a U.S. wind farm was a one-off accident unrelated to the turbine’s history of cracked blades.

“This type of failure is a singular event,” said an Iberdrola report, a copy of which was mailed by Suzlon to Bloomberg News, on a joint investigation by the two companies into the incident.

Iberdrola suspended operations at the 150-megawatt wind farm in Rugby, North Dakota after blades from a Suzlon S88 turbine fell from their mount, the company said on March 21. The same model suffered cracked blades starting in 2007, which had prompted a $100 million global retrofit program by India’s largest maker of windmills for power production.

The accident at Rugby was caused by the failure of a bolt connecting the rotor assembly to the nacelle, the report said. Stress may have been put on the bolt because of a misalignment of the connecting surfaces between the rotor hub and mainshaft flange, it said.

All 70 turbines and 3,360 bolts were inspected and seven bolts replaced as a precaution before Iberdrola and Suzlon agreed the site was safe to return to service, it said.

“Suzlon, who is permanently onsite, will perform additional checks in conjunction with regular maintenance activities,” it said.

Suzlon has more than 2,000 sets of S88 turbines operating worldwide and its global fleet are performing above industry standards, spending only 3 percent in downtime for maintenance, the company said in an e-mail.

Suzlon shares plummeted 83 percent between the time it announced the defect in January 2008 and completed retrofitting in October 2009 as customers, including Rosemead, California- based Edison International (EIX), canceled orders.

Ahmedabad-based Suzlon, which expects sales this fiscal year to return to record levels reached before the global financial crisis, advanced 1.7 percent to 52.15 rupees at 10:52 a.m. local time in Mumbai trading. The benchmark Sensitive Index of the Bombay Stock Exchange gained 0.1 percent.

Source:  By Natalie Obiko Pearson, Bloomberg, www.bloomberg.com 18 May 2011

This article is the work of the source indicated. Any opinions expressed in it are not necessarily those of National Wind Watch.

The copyright of this article resides with the author or publisher indicated. As part of its noncommercial educational effort to present the environmental, social, scientific, and economic issues of large-scale wind power development to a global audience seeking such information, National Wind Watch endeavors to observe “fair use” as provided for in section 107 of U.S. Copyright Law and similar “fair dealing” provisions of the copyright laws of other nations. Send requests to excerpt, general inquiries, and comments via e-mail.

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